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Nominee

Load & Go Ready Mix Truck Wash System® - Shumaker Industries Inc.

Category

Innovative Product or Service

Description

Shumaker Industries' Load & Go Ready Mix Truck Wash System® (newest model: LG2200) is a fully automated truck was system that is a direct result of 15 years of design improvements and research, to perfect the wash down process for the ready mixed industry. Reducing the “Boot to Gate” time to under 3 minutes is fully attainable with the LG2200. The LG2200 is designed to wash a front or rear discharge mixer truck automatically and completely from front to back, top to bottom, hitting the hard-to-reach areas such as the discharge end, hopper, and discharge blades while the mixer is stopped in red zone of the wash system (communicated through a patent pending mixer positioning system). On average, it takes one minute and 45 gallons of water to completely clean a mixer truck using the LG2200. The wash system has a dual cantilevered frame which increases the coverage area by 63% over our earlier wash models (LG1800 & LG Legacy Models). The new frame design houses 108 nozzles (compared to earlier models with 72 nozzles) that direct 1000 PSI water jets to every inch of the mixer. The nozzles are not just any ordinary nozzles, they are a combination of direct bore, hydro knife, turbo, custom machined rotary and expanded coverage venturi nozzles. The range and impact pressure of these nozzles has been vastly improved as well, going from 4 solenoids on earlier models to 10 on the LG2200. The LG2200 precisely cleans the mixer, reduces boot to gate time, improves safety, creates less processed water and improves quality by consistently adding the same amount of water (6 gallons on a rear discharge, 7.5 gallons on a front discharge mixer) to the mix. Automating the washdown process with the Load & Go Ready Mix Truck Wash System® is a great investment.

Evidence

Timeline of the Load & Go LG2200 Ready Mix Truck Wash System® product growth and development:
2007 - 1st system installed at Agg Industries in Minneapolis. Unit is still in operation today.
2009 - 1st stand alone frame put in service at Dufferin. Which is still in operation today.
2012 - Load & Go chosen by Holcim for the top down cost saving initiative as be practice and purchased 20 systems
2018 - Major revision to include the patent pending mixer positioning system, later to become the LG1800 model.
2019 - LG1800 model receives Most Innovative Product award at WOC. Shumaker Industries' sold the 100th unit.
2020 - Added Wheel Wash. Shumaker Industries' sold 200th unit.
2022 - Introduced the LG2200 model. Shumaker Industries' sold 400th unit.

For the last 15 years Shumaker Industries has listened to customer feedback to engineer the most efficient and powerful concrete truck wash system for the ready mix industry. The Load & Go LG2200 Ready Mix Truck Wash System® uses high pressure water to completely clean every mixer, every time eliminating the costly and dangerous manual washdown process typically done by drivers after each load is batched. The LG2200 drastically improves productivity, safety, and mixer cleanliness, while adding the same amount of water to the mix and decreases processed water volume hitting the ground on every load (creates 70-80% less processed water vs. 5-10 minute manual wash down process).

Images (click to expand)

© 2025 by NRMCA

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